Filler Wires

Precision Welding with High-Quality Filler Wires

Welding is a universally exploited technique for permanently joining metals or thermoplastic substances by means of heat and pressure. Additional metal in the form of a welding wire is used to ensure the efficiency and effectiveness of a weld. These wires are utilized in the TIG, or Tungsten Inert Gas, welding process, which requires both accuracy and cleanliness. Filler wires can be carbon steel, stainless steel, copper-nickel alloy, and many more for filling purposes, but the zinc-coated wires are exclusive to the tubular welding in our scope of work.

Material Specifications

Our fillers have been made from high-quality materials, which guarantee their top performance and durability.

70S-2 Filler Wire: This type of filler wire is suitable for welding low-alloy or plain carbon steels with high-quality mechanical characteristics.

SS Filler Wire (Stainless Steel): This filler wire grade, such as 316 or 316L, joins austenitic stainless steels.

Copper Nickel Filler Wire: For connecting copper-nickel alloys, this brand works well due to its high corrosion resistance, even in a marine environment.

Technical Specifications

Various filler wires are available in varying diameters and lengths for different welding purposes.

Diameter: Between 0.8mm and 3.2mm.

Lengths: Typically made into rods that are around 36 inches (91 cm) long, mainly meant for TIG welding.

Packaging: They are packed in sealed packs so as to maintain quality standards, hence avoiding contamination.

Popular Grades and Codes:

ER70S-2 is a carbon steel filler wire useful when conducting TIG welding

ER316/316L also refers to stainless steel but gives emphasis on the filler wire for 316/316L stainless steels

CuNi (Copper Nickel) The copper-nickel alloy requires this kind of filler wire; welding includes stencil marking code, etc.

Standards and Compliance:

Every filler wire complies with international standards such as AWS (American Welding Society) and ISO, making them safe, reliable, and efficient. Being one of the leading filler wire manufacturers, our products are tested for strict adherence to these standards so that we can give our customers filler wires that are of high quality and reliability.

Usage Instructions

For optimum welding quality and performance, use the following guidelines when using filler wires:

Clear the joint area thoroughly to remove any impurities.

Select appropriate filler wires based on base materials and desired properties.

Maintain correct welding parameters like amperage, voltage, and travel speed.

Store filler wires in dry, clean surroundings so as to prevent oxidation or contamination.

The user manual contains step-by-step instructions on how to use it properly or you can consult with our technical support team for more information about safety precautions.

Applications

Various industries find uses in different applications where:

Automotive: This is used in repair work and manufacture of car parts

Aerospace: High-strength, precision welding components for aerospace applications

Construction: Structural joints need this kind of welding process to make them strong and durable enough

Marine: These types of metal wires are good for welding purposes done under water because they do not corrode easily.

Features and Benefits

Features:

High-Quality Materials: They comprise top-graded carbon steel, stainless steel, and copper-nickel alloys, among others.

Variety of Sizes: Available in a range of diameters as well as lengths so as to fit all sorts of welding jobs accordingly.

Compliance with Standards: Safety requirements have been observed; therefore, it has met AWS plus ISO standards on its operations with respect to safety measures given by these bodies, which guarantee that the product is satisfactory as far as performance goes too.

Clean and Precise: It has minimal spatter, hence ideal for TIG welding, whereby very clean welds are required because it provides clean, precise welds without excessive splashing.

Benefits:

Versatility: Its application is widespread owing to the diversity of welding needs in various industries.

Durability: This is an improvement over the existing one as it increases the lifespan of strong welded structures as intended.

Reliability: It has a dependable quality and consistently gives constructive results over and over again in its usage.

Corrosion Resistance: For that reason, stainless steel and copper-nickel filler wires present a great corrosion resistance.